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Control Systems Integration
Unit 14, Diamond Park, 70 Jakaranda Street, Centurion
Iso Certification ISO 9001 compliant
Core business offering: Comprehensive industrial solutions including instrumentation, PLC/scada programming, condition monitoring, MES/MOM, intelligent dashboards and industrial data infrastructure. Integrated control and electrical (LV/MV) systems support continuous process and manufacturing industries, delivering reliable automation, improved efficiency, real-time insights and scalable digital transformation.
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Section - Computers & Software
-Computers
- desktop
- laptop
- servers
- tablet
- workstations
-Industrial computers
- Board level
- Compact, embeddable (PC/104, PCI, ISA bus) modules
- Explosion protected
- Flat-panel
- Pentium architecture
- PLC plug-in
- Rackmount
- RISC architecture
- Wall mounted, embeddable
- x86
-Input devices
- Joysticks
- Keyboard/video/mouse (KVM) extenders & switches
- Keyboards
- Mice, trackerballs
- Network interfaces (see I/O table)
- Pens, wands
- Touchscreens
-PC function cards, modules
- Counter/timer
- Graphics accelerator
- I/O (analog/digital)
- IEEE-488 (HPIB)
- Image processing
- Mass storage magnetic
- Mass storage optical
- Mass storage tape
- Memory, solid state disk
- Relay
-Peripherals
- CRT/LCD terminals
- Hot-swappable power supplies
- Monitors/display systems
- Printers
-CAD
-Electrical design
-Instrumentation design
-Motion control system design
-Plant design
-Safety engineering
-Simulation systems
-Communication medium
- Copper
- Optical fibre
- Radio
-Communication standard
- Ethernet/IP
- Fieldbus
- Modbus
- RS232/485/422
-Distributed I/O systems
- PC/104 system
- PC-centric
- PLC-centric
-I/O blocks/modules
-Mounting methods
- DIN rail
- Panel/rack mount modules
- Plug in cards
-Operating features
- Diagnostic capability
- High temperature
- Intrinsically safe
- Sealed units
-Signal modules
- Analog
- Digital
- Mixed
-Applications
- Alarm management
- Artificial intelligence
- Asset management
- Batch production
- Calibration management
- Data acquisition, analysis
- Direct control
- Drivers
- DSP (digital signal processing) software
- Dynamic link to libraries (DLL)
- Expert systems
- Facility optimisation
- Fuzzy logic
- Link to Windows databases
- Manufacturing execution systems (MES)
- Operator interface
- Programming languages
- Soft PLC
- System simulation/PID tuning
- Virtual instruments
-Datasharing
- DDE
- OLE
- OPC clients
- OPC servers
-Language
- Assembler language
- C, Pascal, etc
- Java
- MS Visual Basic
- OOP (e.g. Visual C++)
- PLC languages
- Provides OCXs
-Network communications
- DSCNet
- Fieldbus
- IPX/SPX
- Low-level networks
- NetBEUI
- TCP/IP
-Operating Systems
- .Net
-Operating systems
- BeOS
- DOS
- Java
- Linux
- MacOS
- OS/2 Warp
- QNX
- SPC
- Unix
- VxWorks
- Windows 2000
- Windows 3.1
- Windows 7
- Windows 95/98
- Windows CE
- Windows NT
- Windows XP
Section - Data Acquisition & Remote Control
-Barcode systems
- Automated
- Handheld
- Printers
-Dotcode systems
-Ethernet-based systems
-In-transit temperature/event
-Logging printers
-Machine health monitoring
-PC based data acquisition
- A-D conversion boards
- automatic data acquisition
- data acquisition cards
- distributed data acquisition
- intranet system
- presentation/analysis software
-Portable data collection terminal
-Radio frequency tags
-Recorders
- events
-Standalone data loggers
-CIM/CAM - Computer Integrated/Aided Manufacturing
-EDMS - Engineering Document Management Systems
-EMI - Enterprise Manufacturing Intelligence
-Emissions management
-ISO 9000 management systems
-Maintenence management
-MES - Manufacturing Execution Systems
-MIS - Management Information Systems
-Operator training simulators
-Process simulation & design
-Process/capacity planning
-Product data interchange
-Production management systems
-Quality management
-Utility optimisation
-Warehouse management systems
-Alarms
-Integration into MES and ERP systems
-Number of I/O points
- 0-1024
- 0-32
- 0-512
- 0-64k
- Unlimited
-Number of PLC or I/O drivers
- >640
- 0-16
- 16-64
- 64-640
-Operating system
- .Net
- Linux
- OS/2 Warp
- QNX
- Unix
- Windows 2000
- Windows 95/98
- Windows NT
-Redundancy
-Reports
-Standalone version available
-Cable telemetry
- copper wire
- Ethernet LAN
- fibre-optic
-Radio telemetry
-Remote sensing & control
- cable link
- cellular
- from rotating shaft
- infrared (IR)
- radio link
Section - Maintenance, Reliability & Asset Optimisation
-Condition monitoring
- Remote site condition monitoring
-Consulting
- Technical
-Education & training
- Computer-based
- Instructor-led
- Onsite
-Installation
- Alignment
- Balancing
-Maintenance
- Maintenance
- Predictive maintenance
- Site-embedded maintenance
- Testing
-Optimisation
- Energy
-Performance monitoring
- Energy
- Installation
- Process/production
-Asset related
- Asset management software for intellectual assets (engineering related)
- Enterprise asset management software (EAM)
-Calibration, configuration & adjustment
- Networkable Profibus device calibration/configuration
- Networkable proprietary device calibration/configuration
- Point-to-point Profibus device calibration/configuration
-Education & training
- Simulation for training
-IoT driver & OPC software
-Maintenance
- Decision support
- Predictive maintenance
- Preventive maintenance
- Reliability engineering
-Optimisation & efficiency
- Asset optimisation
- Energy optimisation
- Expert systems
- Maintenance optimisation
- Root cause analysis
- Simulation for optimisation
- Spares inventory optimisation
Section - Miscellaneous Hardware
-Power
- Armoured
- PVC
- Silicon
-Signal
- Armoured
- Coaxial
- Computer, LAN
- Explosion proof / intrinsically safe
- Flat, ribbon
- High temperature
- Multiwire
- Optical fibre
- Screened
- Single conductor panel wires
- Temperature compensated cable
- Twisted pair
-Circular DIN, control
-Circular, mixed signal
-Circular, power
-Coaxial connectors
-D-subminiature
-Explosion proof
-Fieldbus interface
-Harsh environment
-High temperature
-I/O
-Optical fibre
-Rectangular, control, signal
-Rectangular, mixed signal
-Rectangular, power
-Termination tooling
-Thermocouple
-Watertight
-Batteries
- Primary
- Secondary (rechargeable)
-Battery chargers
-DC-DC converters
-Engine driven generators
-Instrument power supplies
-Load management
-Mains AC-DC converters
-Mains/power conditioners
-Power factor correction
-Solar energy converters
-Standby power generators
-Uninterruptible power supplies
-19" racking
-Accessories
-Boxes - electronics
- Metal construction
- Plastic construction
-Cabinets
- Explosion protected
- Free-standing
- Industrial computers
- Wall mount
-Canopies
-Cases/housings
- Benchtop
- Card cages
- Portable
-EMC control
- Shielded enclosures
- Shielding laminates, gaskets, coating
-Enclosures (special)
- Corrosion proof
- Environmentally protected
-Intercom systems (industrial)
-Pole mount accessories
-Pole mount accessories (stainless steel)
-Sub-rack systems
-Thermal control
- Fans, blowers
- Heat exchangers/airconditioners
- Heatsinks
-Heavy duty power switching
-Reed relays
- Dry-contact
- Mercury-wetted
-Relays
- DIN-rail mount
- General purpose, control
- Plug-in
- Solid state (photo MOS)
- Solid state (zero-crossing)
- Time delay
-Switches
- Cam-operated
- Foot-operated
- Intrinsically safe
- Key-lock
- Magnetic
- Membrane, custom
- Pushbutton-control
- Rocker
- Rotary selector
- Thumb-wheel encoded output
-Busbar
-Cable glands
-Cable grommets
-Cable jointing kits
-Cable sleeving
-Cable tie installing tools
-Cable ties
-Cable/terminal marking systems
-Cable/terminal marking systems (stainless steel)
-Cabling conduit
-Ducting, trunking
-Electrical power
-Fibre-optic jointing kit
-Heat-shrink guns
-Heat-shrink tubing
-Insulating tape, coloured
-Lacing cord/ribbon
-Mounting clips, clamps
-Sleeve application tools
-Audible alarms
- Horns, sirens
- Programmable voice annunciators
-CBE (circuit breakers for equipment)
-Compressor anti-surge
-Emergency stop switches
-EMI suppression filters
- Power-line
- Signal line
-Fuses
- Fast-acting
- Normal
- Slow-blow
-Intrusion alarms
-IS barriers, signal isolation
-Key-lock switches
-Light curtains
-Protection relays
- Over/under voltage
- Over-current
- Phase balance
- Phase sequence
- Pump protection
- Thermal overload, motor protection
-Safety limit switches
-Surge protection/suppression
- Gas discharge
- Lightning arrestors
- Varistor (MOV)
-Thermal magnetic circuit breakers
-Visible alarms
- Annunciator displays
- Indicator lights
- Industrial beacons
- LED
- LED for traffic lights
-Connectorised buslines
-DIN rail-mount
-Fieldbus terminal blocks
-Fuse terminal blocks
-I/O system
-Patching/cross-connection
-PLC interface
-Pluggable terminal blocks
-Screwed clamp
-Screwless spring cage
-Tab connector blocks (panel)
-Thermocouple
-Wire wrap
Section - Networks for Communication & Control
-4-20mA analog loop
-Arcnet
-ASI
-CANbus
-CC-Link
-Conet
-ControlNet
-DCS Data Highway
-DeviceNet
-EIA-485
-EtherCat
-Ethernet
-Foundation Fieldbus
-Genius LAN
-HART
-IEEE-488
-Interbus-S
-LONWorks
-Melsecnet
-Modbus
-PLC Data Highway
-Profibus
-Profinet
-Proprietary
-Remote I/O
-RS232/422/485
-SDS
-Seriplex
-Token ring
-Universal Serial Bus (USB)
-Wireless (for industrial application only)
-Antennas
- extension cables
- indoor
- outdoor
-Power supplies
- solar
-Wireless Ethernet port adaptor (aka modem)
-Wireless gateways
-Wireless I/O - analogue
-Wireless I/O - discrete
-Wireless I/O networks
-Wireless multihop range extenders
-Wireless range extenders/repeaters
-Wireless sensor networks
-Wireless serial port adaptor (RS-232/RS-422/RS-485) (aka modem)
Section - Process Control & Manufacturing Technologies
-Control valves (applications)
- Pump protection
- Safety release
- Slurry control
- Steam conditioning
- Steam de-superheaters
-Solenoid
-Communications
- Fieldbus
- Proprietary
- RS232
- RS422/RS485
-Functionality
- Adaptive gain
- Auto/self tuning
- Cascade control
- Logic
- Maths/calculations
- Pattern/profile
- PID/PD
- Ratio control
- Scaling of I/O
-Inputs
- 0/4-20mA
- mV/V
- RTD
- Strain gauge
- Thermocouple
-Number of loops
- >16
- 1-16
-Outputs
- 0/4-20 mA
- 0-5V
- mA/mV
- Pulse
- Relay contact
-Panel size (mm)
- 150x150
- 24x48
- 48x48
- 48x96
- 72x72
- 96x96
-Visual display
-DCS
-Emergency shut-down systems
-Entry level DCS
-Networked controllers
-PACs - Programmable Automation Controllers
-AC control
- Closed loop
- Flux vector
- Inverters - 1 phase AC
- Inverters - 3 phase AC
- Soft starter
-DC control
- 4-quadrant control
- Speed control
-Flowmeters (application)
- Batching
- Partially filled pipes/channels
-Flowmeters (type)
- Clamp-on, non-invasive
- Coriolis
- Custody transfer
- Differential pressure (DP)
- Doppler ultrasonic
- Magnetic/electromagnetic
- Mass
- Open channel, flume, weir
- Orifice plate, flow nozzle
- Pelton wheel
- Pitot tube
- Positive displacement
- Solids
- Target
- Thermal dispersion/calorific
- Turbine
- Variable area
- Venturi tube
- V-notch
- Vortex
- Wedge
-Monitors/indicators
-Pipeline monitors
-Potable water meters
-Regulators
-Switches
-Totalisers and correlators
-Intrinsic safety
- 4-20 mA set-point stations
- Batch controllers
- Flashing beacons
- Isolating interface units
- Multiplexers
- Sensors
- Solenoid valves
- Sounders
- Totalisers
- Transmitters - flow
- Transmitters - level
- Transmitters - pressure
- Transmitters - temperature
- Valve positioners
-Pressurisation
-Type 'n' protection
-Analytics & reporting
-Artificial intelligence
-Asset/calibration management
-Big data & cloud technologies
-Cybersecurity
-Industrial IT & networking
-Interoperability HW/SW
-M2M communication
-Smart sensors
-System simulation
-Wireless network/service providers
-Capacitive & conductive
-Fibre-optic
-Float-operated
-Microwave, guided & radar
-Pressure/hydrostatic
-Tank gauging
-Thermistor / thermal
-Tilt switch
-Ultrasonic
-Machine vision lighting
-Machine vision sensors
-Machine vision systems
-Visual inspection systems
-Alarm indicators
-Analog panel meters
-Annunciator panels
-Digital panel meters
-Digital process indicators
-Displays
- Bar graphs
- Characters
- CRT
- Display wall (control room)
- LCD, flat-panel
- Programmable message
- Touchscreens
-Handheld terminals
-HMI
-Keyboards
- Custom
- Desktop
- Flat-panel
- Rackmount
- Sealed
-Keypads
- Harsh-environment
- Key-switch
- Membrane
- Outdoor (weather-proof)
-Portable servers
-Analog I/O
- 1-16
- 17-64
- 65-256
- 257-512
- more than 512
-Digital I/O
- 1-16
- 17-64
- 65-256
- 257-512
- more than 512
-Display
-Multiprocessor
-Networking organisation
- Host-to-PLC link
- PLC-to-PLC
- Remote I/O
-Networking
- 20 mA loop
- Ethernet
- Fieldbus
- PLC-to-PLC
- Proprietary data bus
- Remote I/O
- RS232, RS422, RS485
-Operator interface panel
-PACs - Programmable Automation Controllers
-Programming
- Diagnostic software
- Documenting software
- Function block diagram
- High level (C, Basic, etc.)
- IEC 1131
- Ladder diagram (relay logic)
- Logic diagram
- Sequential function chart
-Scan rate less than 1µs per step
-Scan rate less than 1ms per step
-Scan rate more than 1ms per step
-Computer interfaces
-Control transducers
- Displacement/position transducers
- Synchros & resolvers
- Tacho generators
- Tilt transducers
-Programmable motion control systems
- Custom system design
- Servo systems
- Stepper systems
-Rotary encoders
-Servo amplifiers
- Electronic
- Magnetic
-Servo motors
- Brushless DC motors
- Cage rotor induction motors
- DC motors
- Geared motor units
- Linear motors
- Stepper motors
- Synchro motors
-Differential pressure transducers
-Pressure switches
-Pressure-electrical transducers
-Regulators
- Pilot operated pressure reducing
- Rupture disk
-Capacitive
-Edge detection
-Hot metal
-Inductive
-Infrared
-Limit switch
-Photoelectric
-Ultrasonic
-Current
-Displacement
-Fibre-optic
-Flow
-Interface in solids/liquids
-Level
-Vibration
-Vision
-Amplifiers & pre-amplifiers
-Converters
- A-D
- D-A
- I-P, P-I
- mV/current
- Power (VAR, F, kWh, etc.)
- Programmable
-Isolators
-Multiplexers
-Heat flow monitors
-Infrared (IR) line scan
-Panel-mount indicators
-RTDs (Pt 100, Ni)
-Temperature switches
-Thermistors (PTC, NTC)
-Thermocouple extension cables
-Thermocouples (Type S, T, etc)
-Counters
- Batch
-Timers
- Digital
- Panel mount
-Conductivity
-Control signal
-Differential pressure
-Electrical power
-Flow
-Frequency
-Level
-pH
-Pressure
-Resistance
-Temperature
-Universal, programmable
-Vibration
-Wireless
Section - Services & Systems
-Consulting engineers
- Gap analysis
- Project management
- Systems specification
-Contractors
- Electrical
- Factory automation
- Industrial lighting
- Maintenance
- Materials handling
- Panel builders
- Process control
- System wiring/installation
-Programmers
- DCS
- MES/CIM
- Other
- PLC
- scada
-Project Management
-System integration/consulting
- CIM/CAM
- Electrical
- Factory automation
- Information systems
- Materials handling
- Other
- Process control
- Production management
- Quality control
- Scada/DCS/PLC
- Telemetry
- Warehousing
-Ultrasonic welding & cleaning
-Automotive
-Batch production
-Building management
-Chemicals
-Energy management
-Extrusion control
-Food & beverage
-Furnace control & management
-Materials handling
-Mining & metals
-Pharmaceutical
-Water & waste water
| News from Control Systems Integration: |
CSI’s customer-centric focus underpins its quality market offering
November 2017, System Integration & Control Systems Design, Control Systems Integration
A high level of business ethics, coupled with quality of workmanship, exemplary skill levels and experience of staff members, together with its dedicated focus on delivering added-value industrial solutions, ... |
Industry news: |
All eyes on the modern DCS platform
January 2026, PLCs, DCSs & Controllers, Schneider Electric South Africa
Modernised DCS platforms are no longer confined to hardware-dependent architectures. These systems have evolved to combine the strengths of both PLCs and DCS while adding capabilities that make them more open, resilient and collaborative. |
Hydraulic system upgrades to boost performance and save money
January 2026, Pneumatics & Hydraulics, CT Hydraulics (Nqoba)
Those working with hydraulic or pneumatic systems know that keeping your machinery running at peak performance balances productivity and cost. As systems age, they often become less efficient, requiring more energy and more frequent repairs. The good news is that you don’t always need to invest in an entirely new machine to solve these problems. |
Modernising Vertical Filter Press Machines with Future-Focused Control Systems
January 2026, System Integration & Control Systems Design
Project and Industry
Pressure Filter Specialists approached us to modernise vertical filter press machines for the Minerals and Metals industry. The goal was to improve reliability, reduce downtime, ... |
Strain wave gearheads for precision and compact design
November 2025, Motion Control & Drives, DNH Tradeserve t/a DNH Technologies
Strain wave gearheads from maxon are a specialised type of gearhead where precision and compact design are crucial. |
ABB and Compu-Power bring high-efficiency UPS innovation to IS3 X-Change 2025
January 2026, News
ABB recently participated in the 31st annual IS3X-Change 2025 in Cape Town, alongside its long-standing channel partner Compu-Power. |
Africa’s brightest young battery innovators
January 2026, News, Schneider Electric South Africa
Schneider Electric and Enactus, the international NGO dedicated to inspiring students through entrepreneurial action, have announced the winners of the 2025 Energy Transition Battery Innovation Challenge, funded by the Schneider Electric Foundation. It empowers young innovators to design battery solutions addressing the region’s most pressing energy challenges. |
Africa’s strategic role in powering the global clean energy future
January 2026, News
The 2026 Africa Energy Indaba is to spotlight Africa’s mineral wealth, industrialisation potential and the urgent need for sustainable value chain development. |
Siemens and HD Hyundai to accelerate revitalisation of USA shipbuilding
January 2026, News
Siemens Digital Industries Software has signed a memorandum of understanding with HD Hyundai to drive the revitalisation and modernisation of the commercial shipbuilding industry in the USA. |
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