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Control Systems Integration
Unit 14, Diamond Park, 70 Jakaranda Street, Centurion
Iso Certification ISO 9001 compliant
Core business offering: Comprehensive industrial solutions including instrumentation, PLC/scada programming, condition monitoring, MES/MOM, intelligent dashboards and industrial data infrastructure. Integrated control and electrical (LV/MV) systems support continuous process and manufacturing industries, delivering reliable automation, improved efficiency, real-time insights and scalable digital transformation.
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Section - Computers & Software
-Computers
- desktop
- laptop
- servers
- tablet
- workstations
-Industrial computers
- Board level
- Compact, embeddable (PC/104, PCI, ISA bus) modules
- Explosion protected
- Flat-panel
- Pentium architecture
- PLC plug-in
- Rackmount
- RISC architecture
- Wall mounted, embeddable
- x86
-Input devices
- Joysticks
- Keyboard/video/mouse (KVM) extenders & switches
- Keyboards
- Mice, trackerballs
- Network interfaces (see I/O table)
- Pens, wands
- Touchscreens
-PC function cards, modules
- Counter/timer
- Graphics accelerator
- I/O (analog/digital)
- IEEE-488 (HPIB)
- Image processing
- Mass storage magnetic
- Mass storage optical
- Mass storage tape
- Memory, solid state disk
- Relay
-Peripherals
- CRT/LCD terminals
- Hot-swappable power supplies
- Monitors/display systems
- Printers
-CAD
-Electrical design
-Instrumentation design
-Motion control system design
-Plant design
-Safety engineering
-Simulation systems
-Communication medium
- Copper
- Optical fibre
- Radio
-Communication standard
- Ethernet/IP
- Fieldbus
- Modbus
- RS232/485/422
-Distributed I/O systems
- PC/104 system
- PC-centric
- PLC-centric
-I/O blocks/modules
-Mounting methods
- DIN rail
- Panel/rack mount modules
- Plug in cards
-Operating features
- Diagnostic capability
- High temperature
- Intrinsically safe
- Sealed units
-Signal modules
- Analog
- Digital
- Mixed
-Applications
- Alarm management
- Artificial intelligence
- Asset management
- Batch production
- Calibration management
- Data acquisition, analysis
- Direct control
- Drivers
- DSP (digital signal processing) software
- Dynamic link to libraries (DLL)
- Expert systems
- Facility optimisation
- Fuzzy logic
- Link to Windows databases
- Manufacturing execution systems (MES)
- Operator interface
- Programming languages
- Soft PLC
- System simulation/PID tuning
- Virtual instruments
-Datasharing
- DDE
- OLE
- OPC clients
- OPC servers
-Language
- Assembler language
- C, Pascal, etc
- Java
- MS Visual Basic
- OOP (e.g. Visual C++)
- PLC languages
- Provides OCXs
-Network communications
- DSCNet
- Fieldbus
- IPX/SPX
- Low-level networks
- NetBEUI
- TCP/IP
-Operating Systems
- .Net
-Operating systems
- BeOS
- DOS
- Java
- Linux
- MacOS
- OS/2 Warp
- QNX
- SPC
- Unix
- VxWorks
- Windows 2000
- Windows 3.1
- Windows 7
- Windows 95/98
- Windows CE
- Windows NT
- Windows XP
Section - Data Acquisition & Remote Control
-Barcode systems
- Automated
- Handheld
- Printers
-Dotcode systems
-Ethernet-based systems
-In-transit temperature/event
-Logging printers
-Machine health monitoring
-PC based data acquisition
- A-D conversion boards
- automatic data acquisition
- data acquisition cards
- distributed data acquisition
- intranet system
- presentation/analysis software
-Portable data collection terminal
-Radio frequency tags
-Recorders
- events
-Standalone data loggers
-CIM/CAM - Computer Integrated/Aided Manufacturing
-EDMS - Engineering Document Management Systems
-EMI - Enterprise Manufacturing Intelligence
-Emissions management
-ISO 9000 management systems
-Maintenence management
-MES - Manufacturing Execution Systems
-MIS - Management Information Systems
-Operator training simulators
-Process simulation & design
-Process/capacity planning
-Product data interchange
-Production management systems
-Quality management
-Utility optimisation
-Warehouse management systems
-Alarms
-Integration into MES and ERP systems
-Number of I/O points
- 0-1024
- 0-32
- 0-512
- 0-64k
- Unlimited
-Number of PLC or I/O drivers
- >640
- 0-16
- 16-64
- 64-640
-Operating system
- .Net
- Linux
- OS/2 Warp
- QNX
- Unix
- Windows 2000
- Windows 95/98
- Windows NT
-Redundancy
-Reports
-Standalone version available
-Cable telemetry
- copper wire
- Ethernet LAN
- fibre-optic
-Radio telemetry
-Remote sensing & control
- cable link
- cellular
- from rotating shaft
- infrared (IR)
- radio link
Section - Maintenance, Reliability & Asset Optimisation
-Condition monitoring
- Remote site condition monitoring
-Consulting
- Technical
-Education & training
- Computer-based
- Instructor-led
- Onsite
-Installation
- Alignment
- Balancing
-Maintenance
- Maintenance
- Predictive maintenance
- Site-embedded maintenance
- Testing
-Optimisation
- Energy
-Performance monitoring
- Energy
- Installation
- Process/production
-Asset related
- Asset management software for intellectual assets (engineering related)
- Enterprise asset management software (EAM)
-Calibration, configuration & adjustment
- Networkable Profibus device calibration/configuration
- Networkable proprietary device calibration/configuration
- Point-to-point Profibus device calibration/configuration
-Education & training
- Simulation for training
-IoT driver & OPC software
-Maintenance
- Decision support
- Predictive maintenance
- Preventive maintenance
- Reliability engineering
-Optimisation & efficiency
- Asset optimisation
- Energy optimisation
- Expert systems
- Maintenance optimisation
- Root cause analysis
- Simulation for optimisation
- Spares inventory optimisation
Section - Miscellaneous Hardware
-Power
- Armoured
- PVC
- Silicon
-Signal
- Armoured
- Coaxial
- Computer, LAN
- Explosion proof / intrinsically safe
- Flat, ribbon
- High temperature
- Multiwire
- Optical fibre
- Screened
- Single conductor panel wires
- Temperature compensated cable
- Twisted pair
-Circular DIN, control
-Circular, mixed signal
-Circular, power
-Coaxial connectors
-D-subminiature
-Explosion proof
-Fieldbus interface
-Harsh environment
-High temperature
-I/O
-Optical fibre
-Rectangular, control, signal
-Rectangular, mixed signal
-Rectangular, power
-Termination tooling
-Thermocouple
-Watertight
-Batteries
- Primary
- Secondary (rechargeable)
-Battery chargers
-DC-DC converters
-Engine driven generators
-Instrument power supplies
-Load management
-Mains AC-DC converters
-Mains/power conditioners
-Power factor correction
-Solar energy converters
-Standby power generators
-Uninterruptible power supplies
-19" racking
-Accessories
-Boxes - electronics
- Metal construction
- Plastic construction
-Cabinets
- Explosion protected
- Free-standing
- Industrial computers
- Wall mount
-Canopies
-Cases/housings
- Benchtop
- Card cages
- Portable
-EMC control
- Shielded enclosures
- Shielding laminates, gaskets, coating
-Enclosures (special)
- Corrosion proof
- Environmentally protected
-Intercom systems (industrial)
-Pole mount accessories
-Pole mount accessories (stainless steel)
-Sub-rack systems
-Thermal control
- Fans, blowers
- Heat exchangers/airconditioners
- Heatsinks
-Heavy duty power switching
-Reed relays
- Dry-contact
- Mercury-wetted
-Relays
- DIN-rail mount
- General purpose, control
- Plug-in
- Solid state (photo MOS)
- Solid state (zero-crossing)
- Time delay
-Switches
- Cam-operated
- Foot-operated
- Intrinsically safe
- Key-lock
- Magnetic
- Membrane, custom
- Pushbutton-control
- Rocker
- Rotary selector
- Thumb-wheel encoded output
-Busbar
-Cable glands
-Cable grommets
-Cable jointing kits
-Cable sleeving
-Cable tie installing tools
-Cable ties
-Cable/terminal marking systems
-Cable/terminal marking systems (stainless steel)
-Cabling conduit
-Ducting, trunking
-Electrical power
-Fibre-optic jointing kit
-Heat-shrink guns
-Heat-shrink tubing
-Insulating tape, coloured
-Lacing cord/ribbon
-Mounting clips, clamps
-Sleeve application tools
-Audible alarms
- Horns, sirens
- Programmable voice annunciators
-CBE (circuit breakers for equipment)
-Compressor anti-surge
-Emergency stop switches
-EMI suppression filters
- Power-line
- Signal line
-Fuses
- Fast-acting
- Normal
- Slow-blow
-Intrusion alarms
-IS barriers, signal isolation
-Key-lock switches
-Light curtains
-Protection relays
- Over/under voltage
- Over-current
- Phase balance
- Phase sequence
- Pump protection
- Thermal overload, motor protection
-Safety limit switches
-Surge protection/suppression
- Gas discharge
- Lightning arrestors
- Varistor (MOV)
-Thermal magnetic circuit breakers
-Visible alarms
- Annunciator displays
- Indicator lights
- Industrial beacons
- LED
- LED for traffic lights
-Connectorised buslines
-DIN rail-mount
-Fieldbus terminal blocks
-Fuse terminal blocks
-I/O system
-Patching/cross-connection
-PLC interface
-Pluggable terminal blocks
-Screwed clamp
-Screwless spring cage
-Tab connector blocks (panel)
-Thermocouple
-Wire wrap
Section - Networks for Communication & Control
-4-20mA analog loop
-Arcnet
-ASI
-CANbus
-CC-Link
-Conet
-ControlNet
-DCS Data Highway
-DeviceNet
-EIA-485
-EtherCat
-Ethernet
-Foundation Fieldbus
-Genius LAN
-HART
-IEEE-488
-Interbus-S
-LONWorks
-Melsecnet
-Modbus
-PLC Data Highway
-Profibus
-Profinet
-Proprietary
-Remote I/O
-RS232/422/485
-SDS
-Seriplex
-Token ring
-Universal Serial Bus (USB)
-Wireless (for industrial application only)
-Antennas
- extension cables
- indoor
- outdoor
-Power supplies
- solar
-Wireless Ethernet port adaptor (aka modem)
-Wireless gateways
-Wireless I/O - analogue
-Wireless I/O - discrete
-Wireless I/O networks
-Wireless multihop range extenders
-Wireless range extenders/repeaters
-Wireless sensor networks
-Wireless serial port adaptor (RS-232/RS-422/RS-485) (aka modem)
Section - Process Control & Manufacturing Technologies
-Control valves (applications)
- Pump protection
- Safety release
- Slurry control
- Steam conditioning
- Steam de-superheaters
-Solenoid
-Communications
- Fieldbus
- Proprietary
- RS232
- RS422/RS485
-Functionality
- Adaptive gain
- Auto/self tuning
- Cascade control
- Logic
- Maths/calculations
- Pattern/profile
- PID/PD
- Ratio control
- Scaling of I/O
-Inputs
- 0/4-20mA
- mV/V
- RTD
- Strain gauge
- Thermocouple
-Number of loops
- >16
- 1-16
-Outputs
- 0/4-20 mA
- 0-5V
- mA/mV
- Pulse
- Relay contact
-Panel size (mm)
- 150x150
- 24x48
- 48x48
- 48x96
- 72x72
- 96x96
-Visual display
-DCS
-Emergency shut-down systems
-Entry level DCS
-Networked controllers
-PACs - Programmable Automation Controllers
-AC control
- Closed loop
- Flux vector
- Inverters - 1 phase AC
- Inverters - 3 phase AC
- Soft starter
-DC control
- 4-quadrant control
- Speed control
-Flowmeters (application)
- Batching
- Partially filled pipes/channels
-Flowmeters (type)
- Clamp-on, non-invasive
- Coriolis
- Custody transfer
- Differential pressure (DP)
- Doppler ultrasonic
- Magnetic/electromagnetic
- Mass
- Open channel, flume, weir
- Orifice plate, flow nozzle
- Pelton wheel
- Pitot tube
- Positive displacement
- Solids
- Target
- Thermal dispersion/calorific
- Turbine
- Variable area
- Venturi tube
- V-notch
- Vortex
- Wedge
-Monitors/indicators
-Pipeline monitors
-Potable water meters
-Regulators
-Switches
-Totalisers and correlators
-Intrinsic safety
- 4-20 mA set-point stations
- Batch controllers
- Flashing beacons
- Isolating interface units
- Multiplexers
- Sensors
- Solenoid valves
- Sounders
- Totalisers
- Transmitters - flow
- Transmitters - level
- Transmitters - pressure
- Transmitters - temperature
- Valve positioners
-Pressurisation
-Type 'n' protection
-Analytics & reporting
-Artificial intelligence
-Asset/calibration management
-Big data & cloud technologies
-Cybersecurity
-Industrial IT & networking
-Interoperability HW/SW
-M2M communication
-Smart sensors
-System simulation
-Wireless network/service providers
-Capacitive & conductive
-Fibre-optic
-Float-operated
-Microwave, guided & radar
-Pressure/hydrostatic
-Tank gauging
-Thermistor / thermal
-Tilt switch
-Ultrasonic
-Machine vision lighting
-Machine vision sensors
-Machine vision systems
-Visual inspection systems
-Alarm indicators
-Analog panel meters
-Annunciator panels
-Digital panel meters
-Digital process indicators
-Displays
- Bar graphs
- Characters
- CRT
- Display wall (control room)
- LCD, flat-panel
- Programmable message
- Touchscreens
-Handheld terminals
-HMI
-Keyboards
- Custom
- Desktop
- Flat-panel
- Rackmount
- Sealed
-Keypads
- Harsh-environment
- Key-switch
- Membrane
- Outdoor (weather-proof)
-Portable servers
-Analog I/O
- 1-16
- 17-64
- 65-256
- 257-512
- more than 512
-Digital I/O
- 1-16
- 17-64
- 65-256
- 257-512
- more than 512
-Display
-Multiprocessor
-Networking organisation
- Host-to-PLC link
- PLC-to-PLC
- Remote I/O
-Networking
- 20 mA loop
- Ethernet
- Fieldbus
- PLC-to-PLC
- Proprietary data bus
- Remote I/O
- RS232, RS422, RS485
-Operator interface panel
-PACs - Programmable Automation Controllers
-Programming
- Diagnostic software
- Documenting software
- Function block diagram
- High level (C, Basic, etc.)
- IEC 1131
- Ladder diagram (relay logic)
- Logic diagram
- Sequential function chart
-Scan rate less than 1µs per step
-Scan rate less than 1ms per step
-Scan rate more than 1ms per step
-Computer interfaces
-Control transducers
- Displacement/position transducers
- Synchros & resolvers
- Tacho generators
- Tilt transducers
-Programmable motion control systems
- Custom system design
- Servo systems
- Stepper systems
-Rotary encoders
-Servo amplifiers
- Electronic
- Magnetic
-Servo motors
- Brushless DC motors
- Cage rotor induction motors
- DC motors
- Geared motor units
- Linear motors
- Stepper motors
- Synchro motors
-Differential pressure transducers
-Pressure switches
-Pressure-electrical transducers
-Regulators
- Pilot operated pressure reducing
- Rupture disk
-Capacitive
-Edge detection
-Hot metal
-Inductive
-Infrared
-Limit switch
-Photoelectric
-Ultrasonic
-Current
-Displacement
-Fibre-optic
-Flow
-Interface in solids/liquids
-Level
-Vibration
-Vision
-Amplifiers & pre-amplifiers
-Converters
- A-D
- D-A
- I-P, P-I
- mV/current
- Power (VAR, F, kWh, etc.)
- Programmable
-Isolators
-Multiplexers
-Heat flow monitors
-Infrared (IR) line scan
-Panel-mount indicators
-RTDs (Pt 100, Ni)
-Temperature switches
-Thermistors (PTC, NTC)
-Thermocouple extension cables
-Thermocouples (Type S, T, etc)
-Counters
- Batch
-Timers
- Digital
- Panel mount
-Conductivity
-Control signal
-Differential pressure
-Electrical power
-Flow
-Frequency
-Level
-pH
-Pressure
-Resistance
-Temperature
-Universal, programmable
-Vibration
-Wireless
Section - Services & Systems
-Consulting engineers
- Gap analysis
- Project management
- Systems specification
-Contractors
- Electrical
- Factory automation
- Industrial lighting
- Maintenance
- Materials handling
- Panel builders
- Process control
- System wiring/installation
-Programmers
- DCS
- MES/CIM
- Other
- PLC
- scada
-Project Management
-System integration/consulting
- CIM/CAM
- Electrical
- Factory automation
- Information systems
- Materials handling
- Other
- Process control
- Production management
- Quality control
- Scada/DCS/PLC
- Telemetry
- Warehousing
-Ultrasonic welding & cleaning
-Automotive
-Batch production
-Building management
-Chemicals
-Energy management
-Extrusion control
-Food & beverage
-Furnace control & management
-Materials handling
-Mining & metals
-Pharmaceutical
-Water & waste water
| News from Control Systems Integration: |
CSI’s customer-centric focus underpins its quality market offering
November 2017, System Integration & Control Systems Design, Control Systems Integration
A high level of business ethics, coupled with quality of workmanship, exemplary skill levels and experience of staff members, together with its dedicated focus on delivering added-value industrial solutions, ... |
Industry news: |
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Delivering a complete, containerized solution for a mine’s paste plant in Botswana, this project stands as a model of modern EC&I execution — integrating electrical, control, and automation systems into ... |
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Today’s industrial automation continues to evolve at a blistering speed, which means traditional DCSs have to keep up to ensure continuous integration into modern, digital infrastructure. |
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Global uncertainties are no longer exceptional events, they are the environment in which we work. This reality places new demands on how we manage risk. |
SAIMC: Johannesburg branch
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The Johannesburg Branch of the SAIMC hosted a successful Technology Evening on 10 September. The event was well attended and generously sponsored by Phoenix Contact.
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Managing dynamic steam plant operation on a multi-user site
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Managing a dynamic steam plant operation featuring multiple users requires strong technical skills, good communication and close attention to optimising results. AES’s remote monitoring system gathers steam generation plant data and records critical operational monitoring parameters. |
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