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Moore Process Controls
6-8 Monza Close, Kyalami Business Park, Midrand
Iso Certification ISO 45001:2018
Core business offering: Process automation and optimisation solutions to maximise returns on plants and assets. Offerings include DCS, PLC, SCADA, compressor control, production reporting, downtime management, predictive maintenance, smart APC, control loop optimisation, alarm management, energy management, data infrastructure, historians, web-based dashboards, digital twins, training simulators and cloud-based IIoT systems.
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Vanderbijlpark
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Spring, Texas, USA
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Singapore
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Durban
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Secunda
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Shanghai China
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Section - Computers & Software
-Computers
- desktop
- laptop
- servers
- tablet
- workstations
-Industrial computers
- Flat-panel
- PLC plug-in
- Rackmount
-Input devices
- Keyboard/video/mouse (KVM) extenders & switches
- Touchscreens
-Peripherals
- Hot-swappable power supplies
- Monitors/display systems
- Printers
-CAD
-Chemical design
-Electrical design
-Instrumentation design
-Mechanical design
-Plant design
-Safety engineering
-Simulation systems
-Communication medium
- Copper
- Optical fibre
- Radio
-Communication standard
- Ethernet/IP
- Fieldbus
- Modbus
- Other
- RS232/485/422
-Distributed I/O systems
- PLC-centric
-I/O blocks/modules
-Mounting methods
- DIN rail
- Panel/rack mount modules
- Plug in cards
-Operating features
- Diagnostic capability
- High temperature
- Intrinsically safe
- Sealed units
-Signal modules
- Analog
- Digital
- Mixed
-Applications
- Alarm management
- Artificial intelligence
- Asset management
- Batch production
- Calibration management
- Data acquisition, analysis
- Direct control
- Drivers
- Dynamic link to libraries (DLL)
- Expert systems
- Facility optimisation
- Fuzzy logic
- Link to Windows databases
- Manufacturing execution systems (MES)
- MRP, tracking, business
- Operator interface
- Programming languages
- Soft PLC
- SPC/SQC
- System simulation/PID tuning
- Virtual instruments
-Datasharing
- OLE
- OPC clients
- OPC servers
-Language
- C, Pascal, etc
- Java
- MS Visual Basic
- OOP (e.g. Visual C++)
- PLC languages
-Network communications
- Fieldbus
- TCP/IP
-Operating Systems
- .Net
-Operating systems
- DOS
- Java
- Linux
Section - Data Acquisition & Remote Control
-Barcode systems
- Automated
- Handheld
- Printers
-Ethernet-based systems
-Logging printers
-Machine health monitoring
-PC based data acquisition
- presentation/analysis software
-Portable data collection terminal
-Radio frequency tags
-CIM/CAM - Computer Integrated/Aided Manufacturing
-EDMS - Engineering Document Management Systems
-EMI - Enterprise Manufacturing Intelligence
-Emissions management
-ISO 9000 management systems
-Maintenence management
-MES - Manufacturing Execution Systems
-MIS - Management Information Systems
-MRP - Manufacturing Resource Planning
-Operator training simulators
-Process simulation & design
-Process/capacity planning
-Product data interchange
-Production management systems
-Quality management
-Utility optimisation
-Warehouse management systems
-Alarms
-Integration into MES and ERP systems
-Number of I/O points
- 0-1024
- 0-32
- 0-512
- 0-64k
- Unlimited
-Number of PLC or I/O drivers
- >640
- 0-16
- 16-64
- 64-640
-Operating system
- .Net
- Linux
-Redundancy
-Reports
-Standalone version available
-Cable telemetry
- copper wire
- Ethernet LAN
- fibre-optic
-Radio telemetry
-Remote sensing & control
- cable link
- cellular
Section - Maintenance, Reliability & Asset Optimisation
-In-stream/in situ
- Valve shut-tight testing
- Valve stroke testing
-Condition monitoring
- Remote site condition monitoring
-Consulting
- Legislative
- Technical
-Education & training
- Computer-based
- Instructor-led
- Onsite
-Maintenance
- Maintenance
- Planning
- Predictive maintenance
- Site-embedded maintenance
- Testing
-Optimisation
- Energy
-Performance monitoring
- Energy
- Installation
- Lubrication
- Process/production
-Asset related
- Asset management software for intellectual assets (engineering related)
- Enterprise asset management software (EAM)
-Education & training
- Competency-based learning
- Simulation for training
-IoT driver & OPC software
-Maintenance
- Computerised maintenance management (CMM)
- Decision support
- Planning & scheduling
- Predictive maintenance
- Preventive maintenance
- Reliability engineering
-Optimisation & efficiency
- Asset optimisation
- Energy optimisation
- Expert systems
- Maintenance optimisation
- Process/production modelling
- Root cause analysis
- Simulation for optimisation
- Spares inventory optimisation
Section - Miscellaneous Hardware
-Load management
-Mains AC-DC converters
-Mains/power conditioners
-Power factor correction
-19" racking
-Cabinets
- Explosion protected
- Free-standing
- Industrial computers
- Wall mount
-Enclosures (special)
- Corrosion proof
- Environmentally protected
-Sub-rack systems
Section - Networks for Communication & Control
-4-20mA analog loop
-ASI
-CANbus
-ControlNet
-DeviceNet
-Ethernet
-Foundation Fieldbus
-HART
-IEEE-488
-LONWorks
-Modbus
-Network analysers
- ASI
- Beckhoff I/O
- CANbus
- DeviceNet
- Ethernet
- Fieldbus Foundation
- HART
- LONWorks
- Modbus
- PLC Data Highway
- Profibus
- Profinet
- Proprietary
- RS232/422/485
- Token ring
-Profibus
-Profinet
-Proprietary
-Remote I/O
-RS232/422/485
-Token ring
-Universal Serial Bus (USB)
-Wireless (for industrial application only)
-Antennas
- extension cables
- indoor
- outdoor
-Power supplies
- batteries
- energy harvesting (thermal/vibration, etc)
- solar
-Wireless Ethernet port adaptor (aka modem)
-Wireless gateways
-Wireless I/O - analogue
-Wireless I/O - discrete
-Wireless I/O networks
-Wireless multihop range extenders
-Wireless range extenders/repeaters
-Wireless sensor networks
-Wireless serial port adaptor (RS-232/RS-422/RS-485) (aka modem)
-WiFi
- communication handsets
- gateways - Ethernet
- network storage devices
- printers - mobile
Section - Process Control & Manufacturing Technologies
-Communications
- Fieldbus
- Proprietary
- RS232
- RS422/RS485
-Functionality
- Adaptive gain
- Auto/self tuning
- Cascade control
- Logic
- Maths/calculations
- Pattern/profile
- PID/PD
- Ratio control
- Scaling of I/O
-Number of loops
- >16
- 1-16
-Visual display
-DCS
-Emergency shut-down systems
-Entry level DCS
-Networked controllers
-PACs - Programmable Automation Controllers
-AC control
- Closed loop
-Flowmeters (type)
- Turbine
-Monitors/indicators
-Pipeline monitors
-Totalisers and correlators
-Explosion proof
-Intrinsic safety
- Batch controllers
- Totalisers
-Analytics & reporting
-Artificial intelligence
-Asset/calibration management
-Big data & cloud technologies
-Cybersecurity
-Industrial IT & networking
-Interoperability HW/SW
-M2M communication
-Smart sensors
-Specialist consulting services
-System simulation
-Wireless network/service providers
-Capacitive & conductive
-Fibre-optic
-Float-operated
-Loadcell
-Nucleonic
-Tank gauging
-Machine vision systems
-Visual inspection systems
-Automatic dispensing systems
-Batching
-Belt scales
-Blending
-Check weighers
-Density
-Drum filling
-Loadcell
-Weigh bridges
-Alarm indicators
-Displays
- Bar graphs
- Display wall (control room)
- LCD, flat-panel
- Programmable message
- Touchscreens
-Handheld terminals
-HMI
-Keyboards
- Desktop
- Rackmount
-Analog I/O
- 1-16
- 17-64
- 65-256
- 257-512
- more than 512
-Digital I/O
- 1-16
- 17-64
- 65-256
- 257-512
- more than 512
-Display
-Multiprocessor
-Networking organisation
- Host-to-PLC link
- PLC-to-PLC
- Remote I/O
-Networking
- 20 mA loop
- Ethernet
- Fieldbus
- PLC-to-PLC
- Proprietary data bus
- Remote I/O
- RS232, RS422, RS485
-Operator interface panel
-PACs - Programmable Automation Controllers
-Programming
- Diagnostic software
- Documenting software
- Function block diagram
- High level (C, Basic, etc.)
- IEC 1131
- Ladder diagram (relay logic)
- Logic diagram
- Sequential function chart
-Scan rate less than 1µs per step
-Scan rate less than 1ms per step
-Scan rate more than 1ms per step
-Actuators
- Linear
- Rotary
-Motors
-Valves
- Flow
-Current
-Density
-Displacement
-Fibre-optic
-Flow
-Gas
-Loadcell
-Mass
-Metal detectors
-Vibration
-Converters
- Power (VAR, F, kWh, etc.)
- Programmable
Section - Services & Systems
-Consulting engineers
- Gap analysis
- Project management
- Systems specification
-Contractors
- Electrical
- Factory automation
- Maintenance
- Materials handling
- Panel builders
- Process control
- System wiring/installation
-Programmers
- DCS
- MES/CIM
- Other
- PLC
- scada
-Project Management
-System integration/consulting
- CIM/CAM
- Electrical
- Factory automation
- Information systems
- Materials handling
- Other
- Process control
- Production management
- Quality control
- Scada/DCS/PLC
- Telemetry
- Warehousing
-Training (excluding supplier/product specific training)
-Automotive
-Batch production
-Blending
-Boiler/furnace control
-Building management
-Chemicals
-Compressed air
-Energy management
-Environmental control & monitoring
-Food & beverage
-Furnace control & management
-HVAC control
-Induction heating systems
-Kiln control
-Laboratory control & management
-Materials handling
-Mining & metals
-Packaging and Labelling
-Petrochemical
-Pharmaceutical
-Power generation & distribution
-Pulp & paper
-Rubber & plastics
-Shop-floor data collection
-Sugar
-Textiles
-Transportation
-Water & waste water
Section - Test, Measurement & Calibration
-Analysers
- Ash content
- Basis weight, consistency
- Boiler feed water
- Carbon concentration
- Chlorine
- Density
- Flotation froth
-Loop optimisation analysers & software
| News from Moore Process Controls: |
Moore Process Controls is moving ahead
June 2024, News, Moore Process Controls
Moore Process Controls was established in South Africa in 1985, migrating from a local agent for Moore Products in the USA to a multi-faceted company with a wide range of automation and optimisation capabilities.
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Best practices for securing OPC Classic applications
March 2022, Fieldbus & Industrial Networking, Moore Process Controls
Matrikon’s new whitepaper offers concrete security recommendations to enable IT and OT professionals to better secure OPC Classic-based data infrastructure. |
OPC Classic data connectivity notice
January 2022, IT in Manufacturing, Moore Process Controls
During June, Microsoft released a security update that changed how the Windows operating system enforces DCOM security. As a result, OPC communications relying on DCOM may stop working when the Windows changes start to be enforced in 2022. |
Increased quantity and quality of blends with Moore solutions
September 2018, System Integration & Control Systems Design, Moore Process Controls
Ageing and obsolete control systems at a US-based producer of general and speciality grade polymers, was negatively affecting both throughput and the quality of blends. When Moore Process Controls approached ... |
Moore’s integrated solutions find favour in various applications across the globe
August 2017, System Integration & Control Systems Design, Moore Process Controls
Moore Process Controls is a privately held company, with a track record spanning 32 years. As testimony to its outstanding delivery record much of the business is from repeat customers – in some cases ... |
Moore’s integrated solutions find favour in various application across the globe
August 2016, System Integration & Control Systems Design, Moore Process Controls
What began as a local representative arm for the Moore DCS brand has in 32 years grown into a company supported by 70 certified technical/engineering personnel in six branches situated in Midrand, Secunda, ... |
Trouble-free plant operation
March 2011, Fieldbus & Industrial Networking, Moore Process Controls
Control loops and advanced control applications across all layers of a plant often depend on the proper functioning of each other for successful process operation. Unavoidably, the performance of these ... |
Matrikon Moore - extensive offering and tailored solutions bring repeat business
December 2010, System Integration & Control Systems Design, Moore Process Controls
A well established systems integrator brand in South Africa since 1985, Moore grew its market offering further five years ago when international integrated industrial intelligence specialists, Matrikon, ... |
Sixty hours to save the world
1st Quarter 2010, Pneumatic systems & components, Moore Process Controls
What would you do if you knew you had 60 hours to go before your multistage compressor was going to shut down?
The drive to improve the operational efficiency of multistage compressors cannot be successful ... |
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