IBG
Industrial Control & Automation

56 Ivy Park, 3 Ivy Road, Pinetown

tel:  
+27 31 709 0811
fax:  
+27 31 709 0812
cell:  
+27 83 452 3181
email:  
[email protected]
url:  
www.ica.rsa.com

Core business offering: I.C.A. is a specialist electrical and instrumentation installation contracting company with capabilities in turnkey projects inclusive of design and drawings. It is an agent for Yokogawa, selling and supporting the PCI products for KZN, Swaziland and the sugar industry in Southern Africa.


Richards Bay

tel: +27 82 879 0693
fax: +27 86 545 7764
[email protected]
Brits

tel: +27 81 806 3369
fax: +27 31 709 0812
[email protected]
Calvert, Alex
Procurement
[email protected]
Calvert, Mark
Managing Director
[email protected]
Carter, John
Project Manager
[email protected]
DeCastro, John
Design & Engineering Manager
[email protected]
Hitge, Kobus
Project Manager
[email protected]
Marran, Terrence
Yokogawa Sales Engineer
[email protected]
Ngongoma, Chris
Director ( M.I.E )
[email protected]
Rahman, Mukhtar
Yokogawa Technical Sales
[email protected]
Smith, Chris
Construction Manager
[email protected]
Snyman, Joe
Project Manager (Instrumentation)
[email protected]
Barksdale
(Sub Agency)
Elen Enclosures
(Sub Agency)
Kinetrol
(Sub Agency)
Nivelco
(Shared Agency)
Yokogawa (KZN, SWAZI, MOZAM, ZIM)
(Sole Agency, System Integrator)
Section - Data Acquisition & Remote Control
-PC based data acquisition
- A-D conversion boards
- automatic data acquisition
- data acquisition cards
- distributed data acquisition
- presentation/analysis software
-Portable data collection terminal
-Recorders
- chart paper
- circular chart
- disposable pens
- events
- instrumentation magtape
- paperless
- strip chart
- videographic
-Standalone data loggers
-MES - Manufacturing Execution Systems
-MIS - Management Information Systems
-MRP - Manufacturing Resource Planning
-Operator training simulators
-Process simulation & design
-Monitors
- air quality
- chlorine
- density
- dust
- effluent
- flame
- gas
- moisture
- opacity
- vibration
- water quality
-Sampling equipment
- gases
- liquids
-Alarms
-Integration into MES and ERP systems
-Number of I/O points
- 0-1024
- 0-32
- 0-512
- 0-64k
- Unlimited
-Number of PLC or I/O drivers
- >640
- 0-16
- 16-64
- 64-640
-Operating system
- .Net
- Windows 2000
- Windows 95/98
- Windows NT
-Redundancy
-Reports
-Standalone version available
-Cable telemetry
- copper wire
- Ethernet LAN
- fibre-optic
-Radio telemetry
-Remote sensing & control
- cable link
- radio link
Section - Miscellaneous Hardware
-Power
- Armoured
- PVC
- Silicon
-Signal
- Armoured
- Coaxial
- Computer, LAN
- Explosion proof / intrinsically safe
- Flat, ribbon
- High temperature
- Multiwire
- Optical fibre
- Screened
- Single conductor panel wires
- Temperature compensated cable
- Twisted pair
-Circular DIN, control
-Circular, mixed signal
-Circular, power
-Coaxial connectors
-D-subminiature
-Explosion proof
-Fieldbus interface
-Harsh environment
-High temperature
-I/O
-Optical fibre
-Rectangular, control, signal
-Rectangular, mixed signal
-Rectangular, power
-Termination tooling
-Thermocouple
-Watertight
-Batteries
- Primary
- Secondary (rechargeable)
-Battery chargers
-DC-DC converters
-Engine driven generators
-Instrument power supplies
-Load management
-Mains AC-DC converters
-Mains/power conditioners
-Power factor correction
-Prepayment systems
-Solar energy converters
-Standby power generators
-Uninterruptible power supplies
-19" racking
-Boxes - electronics
- Metal construction
- Plastic construction
-Cabinets
- Explosion protected
- Free-standing
- Industrial computers
- Wall mount
-Cases/housings
- Benchtop
- Card cages
- Portable
-Desks, consoles, furniture
-EMC control
- Shielded enclosures
- Shielding laminates, gaskets, coating
-Enclosures (special)
- Corrosion proof
- Environmentally protected
-Pole mount accessories
-Pole mount accessories (stainless steel)
-Sub-rack systems
-Thermal control
- Fans, blowers
- Heat exchangers/airconditioners
- Heatsinks
-Heavy duty power switching
-Reed relays
- Dry-contact
- Mercury-wetted
-Relays
- DIN-rail mount
- General purpose, control
- Plug-in
- Solid state (photo MOS)
- Solid state (zero-crossing)
- Time delay
-Switches
- Cam-operated
- Foot-operated
- Intrinsically safe
- Key-lock
- Magnetic
- Membrane, custom
- Pushbutton-control
- Rocker
- Rotary selector
- Thumb-wheel encoded output
-Busbar
-Cable glands
-Cable grommets
-Cable jointing kits
-Cable sleeving
-Cable tie installing tools
-Cable ties
-Cable/terminal marking systems
-Cable/terminal marking systems (stainless steel)
-Cabling conduit
-Ducting, trunking
-Fibre-optic jointing kit
-Heat-shrink guns
-Heat-shrink tubing
-Insulating tape, coloured
-Lacing cord/ribbon
-Mounting clips, clamps
-Sleeve application tools
-Audible alarms
- Bells
- Horns, sirens
- Programmable voice annunciators
-CBE (circuit breakers for equipment)
-Compressor anti-surge
-Emergency stop switches
-EMI suppression filters
- Power-line
- Signal line
-Fuses
- Fast-acting
- Normal
- Slow-blow
-Gas burner safety control
-Hazardous gas detection
-Intrusion alarms
-IS barriers, signal isolation
-Key-lock switches
-Light curtains
-Mechanical torque limiters
-Optical isolators
-Protection relays
- Over/under voltage
- Over-current
- Phase balance
- Phase sequence
- Pump protection
- Thermal overload, motor protection
-Rope-pull switches
-Safety limit switches
-Smoke/fire detection
-Surge protection/suppression
- Gas discharge
- Lightning arrestors
- Varistor (MOV)
-Thermal magnetic circuit breakers
-Visible alarms
- Annunciator displays
- Indicator lights
- Industrial beacons
-Connectorised buslines
-DIN rail-mount
-Fieldbus terminal blocks
-Fuse terminal blocks
-I/O system
-Patching/cross-connection
-PLC interface
-Pluggable terminal blocks
-Screwed clamp
-Screwless spring cage
-Tab connector blocks (panel)
-Thermocouple
-Wire wrap
Section - Process Control & Manufacturing Technologies
-Electric
-Emergency shutdown
-Hydraulic
-Pneumatic
-Valve position transmitters
- Valve positioners
-Control valves (applications)
- Cryogenic
- Globe - sanitary
- Hygienic
- Re-circulating
- Safety release
- Slurry control
- Steam conditioning
- Steam de-superheaters
-Control valves (type)
- Ball
- Butterfly
-Eccentric plug
-Globe
- double seated
- split-body
- three-way
-Manifolds
-Pinch-type sleeve
-Sliding/knife gate
-Solenoid
-Weir-type diaphragm
-Communications
- Fieldbus
- RS232
- RS422/RS485
-Functionality
- Adaptive gain
- Auto/self tuning
- Cascade control
- Logic
- Maths/calculations
- Pattern/profile
- PID/PD
- Ratio control
- Scaling of I/O
-Inputs
- 0/4-20mA
- mV/V
- RTD
- Strain gauge
- Thermocouple
-Number of loops
- >16
- 1-16
-Outputs
- 0/4-20 mA
- 0-5V
- mA/mV
- Pulse
- Relay contact
-Panel size (mm)
- 150x150
- 24x48
- 48x48
- 48x96
- 72x72
- 96x96
-Visual display
-DCS
-Emergency shut-down systems
-Entry level DCS
-Networked controllers
-PACs - Programmable Automation Controllers
-AC control
- Inverters - 1 phase AC
- Inverters - 3 phase AC
-Flowmeters (application)
- Batching
- Partially filled pipes/channels
-Flowmeters (type)
- Clamp-on, non-invasive
- Coriolis
- Custody transfer
- Differential pressure (DP)
- Doppler ultrasonic
- Magnetic/electromagnetic
- Mass
- Open channel, flume, weir
- Orifice plate, flow nozzle
- Pelton wheel
- Pitot tube
- Positive displacement
- Solids
- Target
- Thermal dispersion/calorific
- Turbine
- Variable area
- Venturi tube
- V-notch
- Vortex
-Monitors/indicators
-Pipeline monitors
-Potable water meters
-Regulators
-Switches
-Totalisers and correlators
-Explosion proof
-Flameproof
-Gas detection
-Intrinsic safety
- 3.5 & 4.5 digit indicators
- 4-20 mA set-point stations
- Batch controllers
- Flashing beacons
- Isolating interface units
- Multiplexers
- Sensors
- Shunt diode safety barriers
- Solenoid valves
- Sounders
- Totalisers
- Transmitters - flow
- Transmitters - level
- Transmitters - pressure
- Transmitters - temperature
- Valve positioners
-Pressurisation
-Capacitive & conductive
-Fibre-optic
-Float-operated
-Loadcell
-Microwave, guided & radar
-Nucleonic
-Optical, laser
-Pressure/hydrostatic
-Rotary paddle
-Tank gauging
-Thermistor / thermal
-Tilt switch
-Ultrasonic
-Vibrating fork
-Automatic dispensing systems
-Batching
-Blending
-Coriolis
-Density
-Drum filling
-In-motion
-Loadcell
-Weigh bridges
-Alarm indicators
-Analog panel meters
-Annunciator panels
-Digital panel meters
-Digital process indicators
-Displays
- Bar graphs
- Characters
- CRT
- Display wall (control room)
- LCD, flat-panel
- Programmable message
- Touchscreens
-Handheld terminals
-Keyboards
- Custom
- Desktop
- Flat-panel
- Rackmount
- Sealed
-Keypads
- Harsh-environment
- Key-switch
- Membrane
- Outdoor (weather-proof)
-Portable servers
-Analog I/O
- 1-16
- 17-64
- 65-256
- 257-512
- more than 512
-Digital I/O
- 1-16
- 17-64
- 65-256
- 257-512
- more than 512
-Display
-Multiprocessor
-Networking organisation
- Host-to-PLC link
- PLC-to-PLC
- Remote I/O
-Networking
- 20 mA loop
- Ethernet
- Fieldbus
- PLC-to-PLC
- Proprietary data bus
- Remote I/O
- RS232, RS422, RS485
-Operator interface panel
-PACs - Programmable Automation Controllers
-Programming
- Diagnostic software
- Documenting software
- Function block diagram
- High level (C, Basic, etc.)
- IEC 1131
- Ladder diagram (relay logic)
- Logic diagram
- Sequential function chart
-Scan rate less than 1µs per step
-Scan rate less than 1ms per step
-Scan rate more than 1ms per step
-Actuators
- Linear
- Rotary
-Controllers/logic devices
-Cylinders
- Double acting
- Positioners
- Rodless
- Single acting
-Filters
-Motors
-Pneumatic conveying systems
-Pressure/vacuum switches
-Seals
-Tubes & fittings
-Valves
- Check
- Flow
- Gauge
- Isolation
- Manifolds
- Pressure
- Servo
-Differential pressure transducers
-Instrument manifolds
-Manometers
-Pressure gauges/indicators
-Pressure switches
-Pressure-electrical transducers
-Regulators
- Pilot operated pressure reducing
- Rupture disk
- Self-acting back pressure
- Self-acting pressure reducing
-Capacitive
-Edge detection
-Hot metal
-Inductive
-Infrared
-Laser
-Limit switch
-Machine guard
-Magnetic
-Photoelectric
-Ultrasonic
-Current
-Density
-Displacement
-Fibre-optic
-Flow
-Gas
-Humidity
-Level
-Light intensity
-Loadcell
-Mass
-Metal detectors
-Moisture
-Other
-Presence
-Radiation
-Strain gauges
-Tactile
-Thickness
-Vibration
-Converters
- A-D
- D-A
- I-P, P-I
- mV/current
- Power (VAR, F, kWh, etc.)
- Programmable
-Isolators
-Multiplexers
-Root extractors
-Infrared (IR) line scan
-IR non-contact
-IR thermal imaging
-Panel-mount indicators
-Pyrometers (IR non-contact)
-RTDs (Pt 100, Ni)
-Temperature switches
-Thermocouple extension cables
-Thermocouple reference units
-Thermocouples (Type S, T, etc)
-Thermowells
-Conductivity
-Control signal
-Differential pressure
-Electrical power
-Flow
-Frequency
-Gas
-Humidity
-Level
-pH
-Pneumatic
-Pressure
-Resistance
-Temperature
-Universal, programmable
-Vibration
-Wireless
Section - Services & Systems
-Contractors
- Electrical
- Factory automation
- Industrial lighting
- Maintenance
- Materials handling
- Process control
- System wiring/installation
-Programmers
- DCS
- MES/CIM
- Other
- PLC
- scada
-Project Management
-System integration/consulting
- CIM/CAM
- Electrical
- Factory automation
- Information systems
- Materials handling
- Other
- Process control
- Production management
- Quality control
- Scada/DCS/PLC
- Telemetry
- Warehousing
-Batch production
-Blending
-Boiler/furnace control
-Furnace control & management
-Petrochemical
-Power generation & distribution
-Pulp & paper
-Sugar
-Water & waste water
Section - Test, Measurement & Calibration
-Analysers
- Basis weight, consistency
- Boiler feed water
- Chlorine
- Density
- Dissolved oxygen
- Flue gas
- Gas
- Gas chromatograph
- On-line process
- Oxygen
-Conductivity
-ORP
-pH
-pH handheld
-Sampling equipment
- Gases
-Turbidity meters
-0/4-20 mA loop simulators/calibrators
-Decade boxes, R/I/C
-Documenting process calibrators
-mV simulators/calibrators
-Power, energy calibrators
-Pressure simulators/calibrators
-RTD simulators/calibrators
-Strain gauge simulators/calibrators
-Thermocouple simulators
News from Industrial Control & Automation:
Practical project management to replace an obsolete control system
September 2019, System Integration & Control Systems Design, Industrial Control & Automation

Successful integration of a Yokogawa Centum V-Net IP NIO DCS at Umfolozi Sugar Mill.

Industry news:
RF-Link automation module
March 2024, Industrial Wireless

The DICIO is an RF-Link automation module enabling the remote control of a corresponding module.

Robust Ethernet cordset series of cables
March 2024, Enclosures, Cabling & Connectors, Turck Banner Southern Africa

Turck Banner offers a product range comprising a wealth of different connectors and cables, including over 115 000 connection technology solutions with differing degrees of complexity.

Design lubrication-free applications in seconds
March 2024, IT in Manufacturing, igus

igus has unveiled its point-and-shoot igusGO app, a cutting-edge solution that uses a mobile phone to photograph moving parts on equipment and immediately get information on a lubrication-free alternative.

Why artificial intelligence matters in robotic technology
March 2024, Motion Control & Drives

Andrew Crackett, managing director of Yaskawa Southern Africa, gives his insight into the role of AI in robotics technology, with its advantages and challenges, and makes predictions for the future.

Industrial metaverse set to grow
March 2024, News

The industrial metaverse is set to greatly enhance manufacturing engineering, training, safety and production.

Comprehensive protection of the network
March 2024, IT in Manufacturing, Phoenix Contact

In recent years, the generation of data to create ever better transparency and control of production has become a decisive competitive factor. IIoT has also contributed to more manufacturing systems being connected to IT or cloud systems. This places higher demands on access security, which Phoenix Contact meets with the Secure Edge Box.

Panel building should be streamlined
March 2024, Enclosures, Cabling & Connectors, Schneider Electric South Africa

Data centres run critical applications, and require equipment and infrastructure that operate at 100% uptime, as any downtime due to faulty components could have catastrophic ramifications.

Cathodic protection system for hazardous environments
March 2024, IS & Ex, Omniflex Remote Monitoring Specialists

When NSW Ports in Australia embarked on a two-year programme to rehabilitate the structures and combat corrosion levels at its Bulk Liquid Berth 1, it commissioned Melbourne-based consultancy Infracorr to deliver a bespoke cathodic protection) system. To deliver the system safely, Infraccor engaged cathodic protection specialist Omniflex to support the hazardous area and remote monitoring aspects of the CP system design.

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